Automated mass-manufacturing and quality assurance of Solid Oxide Fuel Cell stacks
Acronym
qSOFC
Description of the granted funding
qSOFC project combines leading European companies and research centres in stack manufacturing value-chain with two companies specialized in production automation and quality assurance to optimize the current stack manufacturing processes for mass production. Currently the state-of-the-art SOFC system capital expenditure (capex) is 7000…8000 €/kW of which stack is the single most expensive component. This proposal focuses on SOFC stack cost reduction and quality improvement by replacing manual labour in all key parts of the stack manufacturing process with automated manufacturing and quality control. This will lead to stack cost of 1000 €/kW and create a further cost reduction potential down to 500 €/kW at mass production (2000 MW/year).
During the qSOFC project, key steps in cell and interconnect manufacturing and quality assurance will be optimized to enable mass-manufacturing. This will include development and validation of high-speed cell-manufacturing process, automated 3D machine vision inspection method to detect defects in cell manufacturing and automated leak-tightness detection of laser-welded/brazed interconnect-assemblies.
The project is based on the products of its' industrial partners in stack-manufacturing value-chain (ElringKlinger, Elcogen AS, Elcogen Oy, Sandvik) and motivated by their interest to further ready their products into mass-manufacturing market. Two companies specialized in production automation and quality control (Müko, HaikuTech) provide their expertise to the project. The two research centres (VTT, ENEA) support these companies with their scientific background and validate the produced cells, interconnects and stacks.
Effective exploitation and dissemination of resulting improved products, services, and know-how is a natural purpose of each partner and these actions are boosted by this project. This makes project results available also for other parties and increases competitiveness of the European fuel cell industry.
Show moreStarting year
2017
End year
2020
Granted funding
ELCOGEN OY
275 750 €
Participant
MUKO MASCHINENBAU GMBH (DE)
100 000 €
Participant
HAIKU TECH EUROPE BV (NL)
204 925 €
Participant
ELRINGKLINGER AG (DE)
431 877.5 €
Participant
AKTSIASELTS ELCOGEN (EE)
200 750 €
Participant
SANDVIK COROMANT AB (SE)
107 145 €
Participant
ALLEIMA TUBE AB (SE)
107 145 €
Participant
AGENZIA NAZIONALE PER LE NUOVE TECNOLOGIE, L'ENERGIA E LO SVILUPPO ECONOMICO SOSTENIBILE (IT)
239 750 €
Participant
Amount granted
2 110 015 €
Funder
European Union
Funding instrument
Research and Innovation action
Framework programme
Horizon 2020 Framework Programme
Call
Programme part
Energy (5352 Increase the electrical efficiency and the durability of the different fuel cells used for power production to levels which can compete with conventional technologies, while reducing costs (5371 )
Topic
Development of cost effective manufacturing technologies for key components or fuel cell systems for industrial applications (FCH-02-6-2016Call ID
H2020-JTI-FCH-2016-1 Other information
Funding decision number
735160
Identified topics
hydrogen, fuel cells